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High Precision Plastic Planetary Gearbox with Wear-Resistant Gear Ring - China Suppliers & Factory Solutions
Core Advantages
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Material Innovation: German imported POM composite material is selected, and its anti-creep performance is increased by 60% through reinforcement technology, while maintaining a lightweight characteristic of 0.15g/cm³
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Precision Transmission: Adopt the helical gear shape processed by five-axis NC, with a contact patch of more than 90%, and noise value ≤45dB (2000rpm working condition)
Technical Parameters
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Module Range: 0.5 / 1.0 / 1.5 / 2.0 / 2.5 / 3.0
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P Circle Diameter: Φ20–Φ150mm (tolerance ±0.02mm)
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Dynamic Load Capacity: Max radial load 20N·m
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Protection Level: IP54 (optional IP68 sealing kit)
Application Scenarios
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Industrial robot rotating joint
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Medical equipment precision transmission system
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New energy vehicle gear shift mechanism
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Automated production line indexing
Quality Control
🔬 SPC statistical process control is implemented in the whole process, 100% CCD detection for key dimensions, and SGS certification report is provided for each batch. Reverse engineering service of 3D scanning is supported, and adaptation modification can be made according to the existing gearbox of customers.
Value-Added Services
🎯 Provide power transmission system simulation analysis (including life prediction, thermodynamic simulation), and issue a sample prototype report within 48 hours, a super long 12-month quality guarantee for bulk orders.
Development Prospect
As a professional transmission technology research and development and manufacturing and precision injection molding enterprise, in order to survive in today's fierce market competition, only improve the service level of enterprises, solve problems for customers and reduce the procurement cost of customers. With high-quality service, quick response, professional problem-solving ability, stable high-quality standard products, to win customers and win the market.
The company has extensive experience in precision injection molded parts such as gears, thin-walled parts, micro-products, and high-precision injection molded parts from mold development to injection molding. Make full use of management tools such as SPC to enable customers to deliver high-demand, high-quality, and timely delivery to customers.
Frequently Asked Questions
Q
What material is used in the plastic planetary gearbox external gear ring?
A
The gear ring is made from German imported POM composite material, enhanced through reinforcement technology to improve anti-creep performance by 60%, while maintaining an ultra-lightweight density of 0.15g/cm³.
Q
What module range and diameter options are available?
A
We offer module ranges of 0.5, 1.0, 1.5, 2.0, 2.5, and 3.0. The pitch circle diameter ranges from Φ20mm to Φ150mm with a precision tolerance of ±0.02mm.
Q
What is the noise level of this gear ring during operation?
A
Thanks to the five-axis NC processed helical gear shape with over 90% contact patch, the noise value is ≤45dB under a 2000rpm working condition, making it ideal for noise-sensitive applications.
Q
What industries and applications is this gear ring suitable for?
A
It is widely used in industrial robot rotating joints, medical equipment precision transmission systems, new energy vehicle gear shift mechanisms, and automated production line indexing applications.
Q
How is quality assured for each production batch?
A
Full-process SPC statistical process control is implemented, 100% CCD inspection is performed on all key dimensions, and an SGS certification report is provided for every batch to ensure consistent quality standards.
Q
Do you support custom modifications and what after-sales services are offered?
A
Yes, we support 3D scanning reverse engineering and can make adaptation modifications based on customers' existing gearboxes. We also provide power transmission simulation analysis, deliver prototype reports within 48 hours, and offer a 12-month quality guarantee for bulk orders.