Hot Products
High Precision Plastic Planetary Gearbox with Wear-Resistant Gear Ring - China Suppliers & Factory Direct Manufacturing
⚙️ Core Advantages
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Material Innovation: German imported POM composite material is selected, and its anti-creep performance is increased by 60% through reinforcement technology, while maintaining a lightweight characteristic of 0.15g/cm³.
🎯
Precision Transmission: Adopt the helical gear shape processed by five-axis NC, with a contact patch of more than 90%, and noise value ≤45dB (2000rpm working condition).
📐 Technical Parameters
Module Range
0.5 / 1.0 / 1.5 / 2.0 / 2.5 / 3.0
P Circle Diameter
Φ20–Φ150mm (tolerance ±0.02mm)
Dynamic Load Capacity
Maximum radial load 20N·m
Protection Level
IP54 (optional IP68 sealing kit)
🏭 Application Scenarios
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✓Industrial robot rotating joint
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✓Medical equipment precision transmission system
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✓New energy vehicle gear shift mechanism
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✓Automated production line indexing
🔬 Quality Control
🏅
SPC statistical process control is implemented in the whole process, 100% CCD detection for key dimensions, and SGS certification report is provided for each batch. Reverse engineering service of 3D scanning is supported, and adaptation modification can be made according to the existing gearbox of customers.
💼 Value-Added Services
🚀
Provide power transmission system simulation analysis (including life prediction, thermodynamic simulation), and issue a sample prototype report within 48 hours, a super long 12-month quality guarantee for bulk orders.
🌐 Development Prospect
As a professional transmission technology research and development and manufacturing and precision injection molding enterprise, in order to survive in today's fierce market competition, only improving the service level of enterprises, solving problems for customers and reducing the procurement cost of customers. With high-quality service, quick response, professional problem-solving ability, stable high-quality standard products, to win customers and win the market.
The company has extensive experience in precision injection molded parts such as gears, thin-walled parts, micro-products, and high-precision injection molded parts from mold development to injection molding. Make full use of management tools such as SPC to enable customers to deliver high-demand, high-quality, and timely delivery to customers.
❓ Frequently Asked Questions
Q
What material is used in this plastic planetary gearbox, and what are its key properties?
The gearbox uses German imported POM composite material, reinforced to increase anti-creep performance by 60%. It maintains a lightweight density of 0.15g/cm³, making it ideal for applications that require both durability and weight efficiency.
Q
What module sizes and diameter ranges are available?
Available module ranges are 0.5, 1.0, 1.5, 2.0, 2.5, and 3.0. The pitch circle diameter spans from Φ20mm to Φ150mm with a tight tolerance of ±0.02mm to ensure precision fit in demanding applications.
Q
What is the noise level during operation, and how is it achieved?
The noise value is ≤45dB under 2000rpm working conditions. This is achieved through the helical gear profile processed by five-axis NC machining, which ensures a contact patch of more than 90% for smooth and quiet transmission.
Q
What protection rating does the gearbox offer, and is a higher rating available?
The standard protection level is IP54, which guards against dust and water splashes. For more demanding environments, an optional IP68 sealing kit is available, providing full protection against dust ingress and continuous water submersion.
Q
Can the gearbox be customized to fit our existing transmission system?
Yes. The company supports reverse engineering services using 3D scanning technology, allowing adaptation modifications based on the customer's existing gearbox specifications. A sample prototype report can be issued within 48 hours of request.
Q
What quality assurance measures are in place for bulk orders?
Full-process SPC statistical process control is implemented, with 100% CCD inspection for all key dimensions. An SGS certification report is provided with every batch. Bulk orders also benefit from a 12-month quality guarantee, along with power transmission simulation analysis including life prediction and thermodynamic simulation.