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High Precision Plastic Planetary Gearbox with Wear-Resistant Gear Ring - China Suppliers and Factory
Core Advantages
Material Innovation:
German imported POM composite material is selected, and its anti-creep performance is increased by 60% through reinforcement technology, while maintaining a lightweight characteristic of 0.15g/cm³.
Precision Transmission:
Adopt the helical gear shape processed by five-axis NC, with a contact patch of more than 90%, and noise value ≤45dB (2000rpm working condition).
Technical Parameters
Module Range: 0.5 / 1.0 / 1.5 / 2.0 / 2.5 / 3.0
P Circle Diameter: Φ20–Φ150mm (tolerance ±0.02mm)
Dynamic Load Capacity: Maximum radial load 20N·m
Protection Level: IP54 (optional IP68 sealing kit)
Application Scenarios
- Industrial robot rotating joint
- Medical equipment precision transmission system
- New energy vehicle gear shift mechanism
- Automated production line indexing
Quality Control
Certified Quality Assurance
SPC statistical process control is implemented in the whole process, 100% CCD detection for key dimensions, and SGS certification report is provided for each batch. Reverse engineering service of 3D scanning is supported, and adaptation modification can be made according to the existing gearbox of customers.
Value-Added Services
Extended Support & Simulation
Provide power transmission system simulation analysis (including life prediction, thermodynamic simulation), and issue a sample prototype report within 48 hours. A super long 12-month quality guarantee for bulk orders.
Development Prospect
As a professional transmission technology research and development and manufacturing and precision injection molding enterprise, in order to survive in today's fierce market competition, only improving the service level of enterprises, solving problems for customers and reducing the procurement cost of customers will lead to success. With high-quality service, quick response, professional problem-solving ability, and stable high-quality standard products, we aim to win customers and win the market.
The company has extensive experience in precision injection molded parts such as gears, thin-walled parts, micro-products, and high-precision injection molded parts — from mold development to injection molding. We make full use of management tools such as SPC to enable customers to receive high-demand, high-quality, and timely deliveries.
Frequently Asked Questions
What material is used in the planetary gearbox external gear ring?
The gear ring is made from German imported POM composite material, enhanced through reinforcement technology to achieve a 60% improvement in anti-creep performance while maintaining a lightweight density of 0.15g/cm³.
What module sizes and diameter ranges are available?
Module ranges available are 0.5, 1.0, 1.5, 2.0, 2.5, and 3.0. The pitch circle diameter spans from Φ20mm to Φ150mm, with a precision tolerance of ±0.02mm.
What is the noise level of the gear transmission under standard working conditions?
The helical gear, processed by five-axis NC machining with a contact patch exceeding 90%, achieves a noise value of ≤45dB under 2000rpm working conditions.
What protection rating does the gearbox support?
The standard protection level is IP54. An optional IP68 sealing kit is available for applications requiring higher dust and water resistance.
Do you provide customization or reverse engineering services?
Yes. We support reverse engineering via 3D scanning and can make adaptation modifications based on customers' existing gearbox designs. A sample prototype report can be issued within 48 hours.
What quality certifications and guarantees are offered for bulk orders?
All products undergo full-process SPC statistical control and 100% CCD dimensional inspection. An SGS certification report is provided for each batch, and bulk orders are covered by a 12-month quality guarantee.