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High Precision Plastic Planetary Gearbox with Wear-Resistant External Gear Ring - China Suppliers & Factory
Core Advantages
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Material Innovation: German imported POM composite material is selected, and its anti-creep performance is increased by 60% through reinforcement technology, while maintaining a lightweight characteristic of 0.15g/cm³
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Precision Transmission: Adopt the helical gear shape processed by five-axis NC, with a contact patch of more than 90%, and noise value ≤45dB (2000rpm working condition)
Technical Parameters
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Module Range: 0.5 / 1.0 / 1.5 / 2.0 / 2.5 / 3.0
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P Circle Diameter: Φ20–Φ150mm (tolerance ±0.02mm)
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Dynamic Load Capacity: Max radial load 20N·m
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Protection Level: IP54 (optional IP68 sealing kit)
Application Scenarios
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Industrial robot rotating joint
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Medical equipment precision transmission system
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New energy vehicle gear shift mechanism
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Automated production line indexing
Quality Control
🔬 SPC statistical process control is implemented in the whole process, 100% CCD detection for key dimensions, and SGS certification report is provided for each batch. Reverse engineering service of 3D scanning is supported, and adaptation modification can be made according to the existing gearbox of customers.
Value-Added Services
🎯 Provide power transmission system simulation analysis (including life prediction, thermodynamic simulation), and issue a sample prototype report within 48 hours, a super long 12-month quality guarantee for bulk orders.
Development Prospect
As a professional transmission technology research and development and manufacturing and precision injection molding enterprise, in order to survive in today's fierce market competition, only improve the service level of enterprises, solve problems for customers and reduce the procurement cost of customers. With high-quality service, quick response, professional problem-solving ability, stable high-quality standard products, to win customers and win the market.
The company has extensive experience in precision injection molded parts such as gears, thin-walled parts, micro-products, and high-precision injection molded parts from mold development to injection molding. Make full use of management tools such as SPC to enable customers to deliver high-demand, high-quality, and timely delivery to customers.
❓ Frequently Asked Questions
Q
What material is used in the plastic planetary gearbox external gear ring?
The gear ring is made from German imported POM composite material, enhanced with reinforcement technology to increase anti-creep performance by 60% while maintaining an ultra-lightweight density of 0.15g/cm³.
Q
What module sizes and diameter ranges are available?
Module ranges available are 0.5, 1.0, 1.5, 2.0, 2.5, and 3.0. The pitch circle diameter ranges from Φ20mm to Φ150mm with a machining tolerance of ±0.02mm.
Q
What is the noise level of the gear ring during operation?
The helical gear design processed by five-axis NC machining achieves a contact patch of over 90%, resulting in a noise level of ≤45dB under 2000rpm working conditions.
Q
What industries or applications are these gear rings suitable for?
These gear rings are widely used in industrial robot rotating joints, medical equipment precision transmission systems, new energy vehicle gear shift mechanisms, and automated production line indexing applications.
Q
What quality certifications and inspection standards are applied?
Full-process SPC statistical process control is implemented, with 100% CCD detection for all key dimensions. An SGS certification report is provided for every production batch to ensure consistent quality.
Q
Do you support custom modifications and provide after-sales support?
Yes. We support 3D scanning reverse engineering services and can perform adaptation modifications based on customers' existing gearbox specifications. Sample prototype reports are issued within 48 hours, and bulk orders come with a 12-month quality guarantee.