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High Precision Plastic Planetary Gearbox with Wear-Resistant External Gear Ring - China Suppliers & Factory
Core Advantages
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Material Innovation: German imported POM composite material is selected, and its anti-creep performance is increased by 60% through reinforcement technology, while maintaining a lightweight characteristic of 0.15g/cm³
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Precision Transmission: Adopt the helical gear shape processed by five-axis NC, with a contact patch of more than 90%, and noise value ≤45dB (2000rpm working condition)
Technical Parameters
Module range: 0.5 / 1.0 / 1.5 / 2.0 / 2.5 / 3.0
P circle diameter: Φ20–Φ150mm (tolerance ±0.02mm)
Dynamic load capacity: maximum radial load 20N·m
Protection level: IP54 (optional IP68 sealing kit)
Application Scenarios
✔ Industrial robot rotating joint
✔ Medical equipment precision transmission system
✔ New energy vehicle gear shift mechanism
✔ Automated production line indexing
Quality Control
SPC statistical process control is implemented in the whole process, 100% CCD detection for key dimensions, and SGS certification report is provided for each batch. Reverse engineering service of 3D scanning is supported, and adaptation modification can be made according to the existing gearbox of customers.
Value-Added Services
Provide power transmission system simulation analysis (including life prediction, thermodynamic simulation), and issue a sample prototype report within 48 hours, a super long 12-month quality guarantee for bulk orders.
Development Prospect
As a professional transmission technology research and development and manufacturing and precision injection molding enterprise, in order to survive in today's fierce market competition, only improve the service level of enterprises, solve problems for customers and reduce the procurement cost of customers. With high-quality service, quick response, professional problem-solving ability, stable high-quality standard products, to win customers and win the market.
The company has extensive experience in precision injection molded parts such as gears, thin-walled parts, micro-products, and high-precision injection molded parts from mold development to injection molding. Make full use of management tools such as SPC to enable customers to deliver high-demand, high-quality, and timely delivery to customers.
Frequently Asked Questions
Q What material is used in the external gear ring, and why is it superior?
The gear ring is made from German imported POM composite material, enhanced through reinforcement technology to achieve a 60% improvement in anti-creep performance. It also maintains a lightweight density of 0.15g/cm³, making it ideal for precision applications that require both strength and low weight.
Q What is the noise level of the planetary gearbox during operation?
The helical gear shape is processed by five-axis NC machining, achieving a contact patch of over 90%. Under a 2000rpm working condition, the noise value is ≤45dB, ensuring quiet and stable operation suitable for sensitive environments such as medical equipment.
Q What module range and diameter specifications are available?
The gear ring is available in module ranges of 0.5, 1.0, 1.5, 2.0, 2.5, and 3.0. The pitch circle diameter ranges from Φ20mm to Φ150mm with a tight tolerance of ±0.02mm, ensuring high dimensional accuracy for demanding transmission systems.
Q What industries and applications is this gear ring suitable for?
This high-precision plastic planetary gearbox gear ring is suitable for a wide range of industries, including industrial robot rotating joints, medical equipment precision transmission systems, new energy vehicle gear shift mechanisms, and automated production line indexing applications.
Q How is quality ensured throughout the production process?
Quality is maintained through full-process SPC (Statistical Process Control), 100% CCD inspection of key dimensions, and SGS certification reports provided for every batch. Additionally, 3D scanning reverse engineering services are available for custom adaptation based on customers' existing gearbox designs.
Q What after-sales and value-added services are offered?
The company provides power transmission system simulation analysis, including life prediction and thermodynamic simulation. Sample prototype reports are issued within 48 hours, and bulk orders are backed by a 12-month quality guarantee, ensuring long-term reliability and customer satisfaction.