High-Precision Double Helical Gears from China | Custom Gear Suppliers and Factory Services
Core Advantages
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Diverse Materials: Providing material options such as POM (Crystal Steel), PA66, etc., which combine wear and noise reduction characteristics, suitable for different load scenarios.
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Precision Machining: Adopting full Japanese equipment manufacturing process, with tooth profile accuracy controlled within ±0.2mm, and helix angle supporting 0–35° customization, meeting special transmission needs.
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Structural Innovation: Dual-connection design can integrate straight/helical combination, and single piece can achieve speed change or steering function, reducing assembly links and improving the reliability of the transmission system.
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Basic Specifications: Modulus range of 0.1–2.5, outer diameter of 10–100mm, number of teeth from 3–100, and maximum load torque of up to 250gf.cm.
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Performance Indicators: Operating temperature from -30℃ to 120℃, noise <45dB, and no abnormal wear in life tests exceeding 500,000 revolutions.
Application Scenarios
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Smart Devices: Used for the joint gearbox of the robot cleaner, the transmission module of the smart lock.
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Industrial Field: Integrated in the mechanism of automated equipment, the precision transmission system of medical instruments.
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Consumer Electronics: UAV servo gear set, core components of the focusing mechanism of the projector.
Frequently Asked Questions
Order & After-Sales
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Are the products compliant with industry standards for specific fields (e.g., automotive/medical)?
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Absolutely. Our automotive-related products meet IATF 16949 requirements, and medical-use micro-transmission parts align with relevant medical device precision and safety standards—ensuring compliance with industry regulations.
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Can SANI adjust product parameters (e.g., torque, speed) based on my application feedback?
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Yes. After receiving your feedback on sample or trial use, our engineering team can optimize parameters like torque, speed, or material to better match your application needs.
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What is the minimum order quantity (MOQ) for custom double helical gears?
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We support flexible order quantities to accommodate both prototyping and mass production needs. Please contact our sales team with your specific requirements for a tailored quotation.
Q
What materials are available for custom helical gears, and how do I choose the right one?
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We offer engineering plastics including POM (Crystal Steel) and PA66 (Nylon). POM is ideal for high-precision, low-noise applications, while PA66 offers superior wear resistance for heavier load scenarios. Our engineers can recommend the best option based on your operating conditions.
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What is the typical lead time for custom gear orders?
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Lead times vary depending on order complexity and quantity. Sample production is typically completed within a short turnaround, while bulk orders are scheduled based on production capacity. Contact us with your project timeline for a precise delivery estimate.
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How does SANI ensure the quality and consistency of each gear produced?
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All gears are manufactured using full Japanese equipment with strict process controls. Tooth profile accuracy is maintained within ±0.2mm, and every batch undergoes life testing exceeding 500,000 revolutions to verify durability and performance consistency before shipment.





